Fully automatic Cigarette Popping Bead production line For Sales

This fully automatic cigarette popping bead production line is a cutting-edge solution for various industries. With its advanced pulse cutting technology, PLC control system, and innovative refrigeration system, it offers high efficiency, cost-effectiveness, and superior product quality. The ability to produce beads without molds further reduces production costs and enhances operational flexibility. Whether for pharmaceuticals, food, cosmetics, or tobacco products, this equipment provides a reliable and efficient production platform.

This machine uses servo motor-driven micro-pump technology with an injection accuracy of up to ±0.001ml. It can accurately control the filling amount of the inner core of the popping bead (such as mint, tangerine peel, rose and other flavor essential oils or functional ingredients), ensuring that the flavor concentration and release intensity of each popping bead are completely consistent, avoiding errors caused by manual injection.

Also equipped with a PLC programmable control system and a touchscreen interface, parameters such as bead diameter (typically adjustable from 0.8-2.0mm), production speed (up to 1,200 beads/minute), and coating thickness can be set with a single click, eliminating the need for manual intervention. The equipment also incorporates automatic loading and waste recycling functions, increasing raw material utilization to over 98%, significantly reducing production costs.

System Components

Capsule forming machine

Dipping into Ball Shapes

Drying Drum

Drying final product

Raw Material Supply System: Responsible for delivering raw materials such as Flavor, gelatin, and pigments.

Cooling Liquid Circulation System: Ensures temperature control during the production process.

Refrigeration System: Equipped with imported refrigeration units for efficient cooling.

PLC Control System: Features PLC control and a touch screen interface for easy operation and precise control.

Technical Advantages

SPC:	YTS	YTJ	YTT(Double Head)
Capacity：	600pcs/min	1200pcs/min	2400pcs/min
Product size range：	2-8mm	2-10mm	2-10mm
Cavity：	5-150mg	5-300mg	5-300mg
Machine weight：	185kg	280kg	450kg
Machine size：	800*600*2050mm	880*860*1900	955*855*1900

- Pulse Cutting Technology: Ensures accurate and clean cuts, enhancing product quality and consistency.

- PLC and Touch Screen Control: Provides user-friendly operation and precise control over production parameters.

- No Mold Required: The ability to form beads without molds reduces costs and increases operational flexibility.

- High Automation: Minimizes manual intervention, improving production efficiency and product consistency.

- Advanced Refrigeration System: Combines imported refrigeration units with a patented spiral heat exchanger for rapid and efficient cooling, addressing the limitations of traditional Cooling

Filling Materials

- Water-Insoluble Oily Substances: Such as cod liver oil, vitamins (A, D, E, K), traditional Chinese medicine extracts.

- Plant Oils: Various types of plant-derived oils.

- Flavors: Food-grade flavoring agents.

- Smoke Cessation Formulations: Specialized formulations for smoking cessation products.

- Nutritional Supplements: Various nutritional additives.

 

Applications

- Pharmaceutical Industry: Ideal for producing soft gel capsules containing active pharmaceutical ingredients.

- Food Industry: Suitable for manufacturing food-grade bursting beads for candies, beverages, and other confectionery products.

- Cosmetics Industry: Can be used to produce cosmetic-grade soft gel beads for skincare and beauty products.

- Tobacco Industry: Specifically designed for the production of tobacco bursting beads to enhance flavor and aroma in tobacco products.

 

Machine output product style

Our beads are ideal for **filtered cigarettes, cigarillos and innovative tobacco products**, delivering a **refreshing sensory experience** while maintaining manufacturing efficiency.

 

Q&A:

Q: What is Capsules and Bursting for cigarette?

A: Some cigarettes have capsules, typically located in the filter, that can be crushed by the smoker's thumb or finger, releasing a flavored liquid or other substance.

Q: Production process of capsule cigarette.

A: The manufacturing process of capsule cigarette is not complicated. First, the flavor or other flavor substances are filled into tiny gel capsules. These capsules are usually made of gelatin, water and thickeners to ensure that they can withstand the burning temperature of cigarettes. Then, the capsule is inserted into the designated position of the cigarette filter and a layer of paper or plastic film is wrapped around it.

Q: What is capsule cigarette?

A: Capsule cigarette is an innovative product launched by the tobacco industry in recent years to increase the appeal and taste of cigarettes. Its feature is that one or more small capsules containing liquid flavors and fragrances are embedded in the filter.

When smokers bite the capsules while smoking, the liquid flavors in the capsules will be released and mixed with the smoke of the cigarette, thus changing the taste and humidity of the smoke and increasing the aroma and taste of smoking.

 

Core Advantages of the Cigarette Popping Bead Machine

Ultra-high-precision molding ensures consistent bead quality.

Equipped with a micron-level positioning system and dual closed-loop pressure control technology, the machine achieves a bead diameter error of ≤0.02mm and shell thickness uniformity exceeding 99.5%, effectively preventing common problems with traditional equipment, such as bead cracking and oil leakage. Furthermore, the machine is equipped with an online visual inspection module that can screen 300 bead pieces per second for appearance, size, and seal integrity, with a 100% automatic rejection rate for defective items. This ensures consistent quality from the source, meeting the tobacco industry's stringent quality standards.

Efficient production output, adaptable to large-scale production needs.

Utilizing a multi-channel parallel processing design, a single machine can simultaneously mold 8-12 groups of bead pieces, achieving a maximum hourly production capacity of 120,000 pieces, a 300% increase in efficiency compared to traditional single-channel equipment. The equipment supports 24/7 continuous operation, with changeover times as short as 15 minutes (compared to over 60 minutes for traditional equipment). It can quickly switch between producing popping beads of varying diameters (0.5-3mm) and flavors, flexibly meeting large-volume, multi-category orders and helping companies improve capacity utilization and market responsiveness.

Intelligent automated control reduces labor and management costs.

The integrated PLC intelligent control system and touchscreen interface support one-click setting of production parameters, process recipe storage (capable of storing over 50 production plans), and remote monitoring. Operators can begin operations after minimal training, significantly reducing the entry threshold. Furthermore, the equipment features a built-in fault diagnosis system that monitors key parameters such as temperature, pressure, and speed in real time. When an anomaly occurs, it automatically alarms and displays the fault location. This reduces downtime for maintenance by 40%, minimizing production losses caused by human error or equipment failure, and lowering overall operating costs by 25%-30%. Environmentally friendly and energy-saving design aligns with green production trends.

Utilizing a low-energy heating module and circulating cooling system, this system reduces energy consumption by 18% compared to traditional equipment and improves heating uniformity by 20%, eliminating energy waste and raw material loss caused by localized overheating. The equipment's body is constructed of food-grade 304 stainless steel, with Teflon-coated contact surfaces. Cleaning requires no disassembly of core components; high-pressure spraying sterilizes and disinfects the components, meeting food-grade production hygiene standards while reducing the use of chemical cleaning agents, achieving a balanced balance between environmental friendliness and efficient production.

Flexible customization capabilities meet diverse market demands.

The equipment can customize material conveying speed, temperature control range, and molding pressure parameters to accommodate various popping bead formulations (such as mint, fruit, and herbal) for different tobacco brands. It accommodates a variety of popping bead liquids and shell materials, including water-based and oil-based.

Furthermore, it seamlessly integrates with front-end raw material mixing systems and back-end packaging equipment, forming an integrated "raw material - molding - testing - packaging" production line. This helps companies quickly respond to niche market demands and enhance product differentiation and competitiveness.